We are providing effective and rapid assistance to the customers with our instruments and services. We have Vibration Analyzer, Laser Shaft Alignment system, Thermography Cameras, Kiln Alignment Services with experienced service engineer to provide onsite services of Condition Monitoring for our customers. We offer game-changing solutions for a wide variety of industries. Utilising a world leading instruments to serve our esteemed clients.
It is an established fact that rotating machines: fans, pumps, motors, generators etc will consume as much as 15% more energy if misaligned or out of balance. Worn or poorly lubricated bearings will contribute to such losses. The Condition Monitoring System reduces energy consumption, enables greater machinery availability and improves plant productivity; everyone benefits.
CONDITION MONITORING SERVICES:
¿¿¿ Vibration Measurement and Analysis Services
¿¿¿ In-Situ Dynamic Balancing Services for all types of Rotary Equipments
¿¿¿ In House Shop Balancing Services up to 7.5 ton capacity with 5 metre diameter & 14
meter Length
¿¿¿ Precision Shaft Alignment Services & specialist for Turbines
¿¿¿ Thermography Services : High Resolution Camera with 1200 ° temperature range
¿¿¿ Motor Current Signature Analysis
¿¿¿ Noise Analysis And Acceptance Measurement
¿¿¿ Oil Analysis Services*
Product Details:
Service Type | Vibration Analysis and In-situ Dynamic Balancing |
Location | India |
Balancing Service For | Motor and Impeller |
Service Frequency | One Time Requirement |
Services Include | Vibration Analysis |
Industry Type | Any |
Product Details:
Usage/Application | Industrial |
Product Type | Mechanical |
Testing Type | Condition Monitoring |
Preferred Audit Location | On-Site Testing |
Analytical Service Frequency | One Time Requirement |
Audit Type | Internal |
We will be grateful to assist you in all aspects and would like to receive your esteemed query and questions. We insure our immediate, effective more specific support.
Instruments monitor high frequency Acoustic Emissions (AE) signals naturally generated by deterioration in rotating machinery. Our unique way of detecting and processing these signals gives the user condition related information in the easiest possible form. These are state of the art Condition Monitoring instruments with extreme sensitivity to developing faults. With thousands of use in various industries and countless successes on ball, roller, white metal and journal bearings, this is a proven technology.
All faults commonly encountered in industry, such as unbalance, misalignment, defective mountings, looseness, friction, structural resonance, lubrication defects, bearing defects, gear defects, pump cavitation and more, are detected. Faults are identified in clear and accurate language and displayed with an associated confidence level.
VIBRATION MEASUREMENT AND ANALYSIS SERVICES:
All possible problems of rotating machines can be identified by Vibxpert. Few of them are listed below:
¿¿¿ Unbalance (static, couple, quasi-static).
¿¿¿ Misalignment (angular, parallel, skew).
¿¿¿ Mechanical looseness, structural weakness, soft
foot.
¿¿¿ Bend shaft, Rotor eccentricity.
¿¿¿ Shaft Vibration.
¿¿¿ Resonance, beat vibration.¿¿¿ Gear problems (tooth wear, tooth load,
gear eccentricity, backlash, gear
misalignment, and cracked or broken
tooth.
¿¿¿ Cepstrum analysis.
¿¿¿ Phase Analysis, Cross Phase Analysis.
¿¿¿ Static Shaft Position.
¿¿¿ Mechanical rubbing.
¿¿¿ Problems of belt driven machines.
¿¿¿ Journal bearing defects.
¿¿¿ Antifriction bearing defects (inner race, outer
race, cage, rolling elements).
¿¿¿ Hydrodynamic & Aerodynamic forces (blade of
vane, flow turbulence, cavitation).
¿¿¿ Orbit Analysis.
¿¿¿ Run out Analysis (Shaft Vibration).
¿¿¿ Bump Test.
¿¿¿ Cost down & run Up test.
¿¿¿ Order Analysis.
¿¿¿ Operating Deflection Shape Analysis
(ODS).
¿¿¿ Transient Capture.
¿¿¿ Shaft Average centerline Plots.
Product Details:
Minimum Order Quantity | 2 Day |
Location | India |
Balancing Service For | ANY |
Service Frequency | One Time Requirement |
Services Include | Vibration Analysis |
Industry Type | ANY |
Product Details:
Minimum Order Quantity | 1 Day |
Usage/Application | Maintenance and Reliability |
Type Of Design | Any |
Type Of Alignment | 3D Alignment |
Product For Alignment | ROLL |
Service Location | Any |
Dimensions/Size | 80 meters |
Additional Information:
Product Details:
Service Location | Any where in India |
Having correctly aligned machines reduces the risk of breakdowns. Typical problems arising from poor machine alignment are:
• LOST PRODUCTION
• LEAKING SEALS
• INCREASED VIBRATION
• HIGHER ENERGY CONSUMPTION
• BEARING FAILURE
• SHAFT BREAKAGE
• COUPLING WEAR
• QUALITY PROBLEMS
There is much to be gained in terms of time and money by adjusting the machines within the prescribed tolerances. Investing in a laser-based measuring system will benefit the company by reducing the cost of spare parts and lost
production. And the working environment is improved at the same time.
Product Details:
Minimum Order Quantity | 2 Day |
Usage/Application | Ship Maintenance |
Type Of Design | Stern Tube Laser Alignment |
Service Location | ANYWHERE IN INDIA AND SURROUNDING COUNTRIES |
Additional Information:
Product Details:
Service Frequency | One Time Requirement |
Industry Type | Customer Requirement |
Usage/Application | Industrial |
When rotating equipment vibrates excessively, it causes stress that reduces component life and has the potential to cause catastrophic failure. Even with the proper predictive maintenance program in place, equipment can become unbalanced. When excessive vibration is present it is often caused by an unbalance. In rotating equipment, unbalance can occur due normal wear and tear, deposit buildup, corrosion, material problems, temperature changes, or deformation. Pioneer Engineering offers dynamic balancing services that help to identify the cause of the unbalance and offer solution to correct the unbalanced equipment.
Determining why there is an unbalance and how to correctly fix the issue is one of our specialties.
Our mechanical engineers will come to your site to begin troubleshooting your machinery. Our state of the art instrumentation, coupled with our extensive field experience, give us the tools we need to not only identify the source of the unbalance, but to also take steps to reduce the excess vibration, helping to safeguard the longevity of bearings, equipment, and the safety of your facility.
All types of rotating parts can be accurately balanced on our high-precision machines, including rotors, impellers, fans, and shafts.
Specialist dynamic balancing with our team will improve the service life, accuracy, and quality of your machinery. We can identify and correct unbalanced components efficiently.
Product Details:
Minimum Order Quantity | 1 Unit |
Usage/Application | Kiln Alignment And Installation |
Firing Method | Any |
Process | Any |
Proper alignment is a key component in any rotary kiln processing operation.
Misalignment is one of the most common (and most treatable) causes of rotary kiln damage. Alignment touches all components of the rotary kiln; misalignment will promote wear on all parts. In addition to increased wear, problems have the potential to escalate into major damage and even premature equipment failure.
For this reason, in order to maintain operational efficiency and prolong the life of your rotary kiln, routinely inspecting a kiln to assess alignment should be a part of your regular maintenance program, and any alignment issues addressed promptly. And while the process of aligning a rotary kiln is not new, recent advancements have made alignments more effective than ever.
Rotary kiln alignment methods have come a long way in the recent past. The traditional method of alignment involves hand measuring various points and then using a variety of calculations to determine the adjustments needed. This process is effective, but slow, and ripe with potential for error.
Although this method is still widely used today, new laser tracking systems have taken alignments to a new level, making precision alignment faster and more accurate than ever before possible.
Laser tracking systems use laser beams to establish a 3D spatial map of the equipment. In tandem with state-of-the-art software programs, this method of alignment offers precision results in significantly less time with greatly reduced potential for error.
Rotary kilns can fall out of alignment for a number of reasons. Kiln misalignment could be a result of structural issues such as sinking foundations, shifting steel, or processing environment issues such as the amount of humidity or even dust in the air. The myriad of reasons for which a kiln can fall out of alignment can make misalignment difficult to predict. For this reason, regular inspections should be performed by on-site personnel to catch any signs of misalignment at their onset, before they have a chance to escalate. Inspections should also be performed by the original equipment manufacturer at regular intervals, typically on an annual basis. Recording any misalignment issues and how they were treated is best practice and can be useful in helping to predict future alignment issues and treatment methods.
Alignment is also necessary at installation. During installation, care must be taken to account for the hot kiln load; a hot kiln under operational load will behave much differently than a cold, empty kiln. Aligning a cold kiln without taking into account the thermal stresses and operational load of production conditions can result in a misaligned kiln from the start. In addition to alignment at install, kilns should also be realigned after any major components, such as trunnion wheels, have been replaced or resurfaced, as this can cause the kiln to fall out of optimal alignment.
Furthermore, if process conditions have changed, the kiln may also require realignment. A change in process conditions can affect the load on the kiln. Because the kiln was designed and aligned for specific operating parameters, a change in conditions will likely require realignment.
There are many signs that can indicate when a kiln is out of alignment. It's important to note that these signs could be indicative of other issues as well, and only a trained professional can determine what the true cause is. Signs that a kiln is out of alignment can include:
Additional Information:
Product Details:
Minimum Order Quantity | 1 Day |
Service Location/City | any part of India |
Machine Used | MEAX 30 |
Usage/Application | Roll grinding Machine Alignment checking |
Additional Information:
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