We are providing effective and rapid assistance to the customers with our instruments and services. We have Vibration Analyzer, Laser Shaft Alignment system, Thermography Cameras, Kiln Alignment Services with experienced service engineer to provide onsite services of Condition Monitoring for our customers. We offer game-changing solutions for a wide variety of industries. Utilising a world leading instruments to serve our esteemed clients.
It is an established fact that rotating machines: fans, pumps, motors, generators etc will consume as much as 15% more energy if misaligned or out of balance. Worn or poorly lubricated bearings will contribute to such losses. The Condition Monitoring System reduces energy consumption, enables greater machinery availability and improves plant productivity; everyone benefits.
CONDITION MONITORING SERVICES:
¿¿¿ Vibration Measurement and Analysis Services
¿¿¿ In-Situ Dynamic Balancing Services for all types of Rotary Equipments
¿¿¿ In House Shop Balancing Services up to 7.5 ton capacity with 5 metre diameter & 14
meter Length
¿¿¿ Precision Shaft Alignment Services & specialist for Turbines
¿¿¿ Thermography Services : High Resolution Camera with 1200 ° temperature range
¿¿¿ Motor Current Signature Analysis
¿¿¿ Noise Analysis And Acceptance Measurement
¿¿¿ Oil Analysis Services*
Product Details:
Minimum Order Quantity | 1 Day |
Service Location/City | any part of India |
Machine Used | MEAX 30 |
Usage/Application | Roll grinding Machine Alignment checking |
Additional Information:
Product Details:
Service Location | Any where in India |
Having correctly aligned machines reduces the risk of breakdowns. Typical problems arising from poor machine alignment are:
• LOST PRODUCTION
• LEAKING SEALS
• INCREASED VIBRATION
• HIGHER ENERGY CONSUMPTION
• BEARING FAILURE
• SHAFT BREAKAGE
• COUPLING WEAR
• QUALITY PROBLEMS
There is much to be gained in terms of time and money by adjusting the machines within the prescribed tolerances. Investing in a laser-based measuring system will benefit the company by reducing the cost of spare parts and lost
production. And the working environment is improved at the same time.
Product Details:
Usage/Application | Industrial |
Product Type | Mechanical |
Testing Type | Condition Monitoring |
Preferred Audit Location | On-Site Testing |
Analytical Service Frequency | One Time Requirement |
Audit Type | Internal |
We will be grateful to assist you in all aspects and would like to receive your esteemed query and questions. We insure our immediate, effective more specific support.
Instruments monitor high frequency Acoustic Emissions (AE) signals naturally generated by deterioration in rotating machinery. Our unique way of detecting and processing these signals gives the user condition related information in the easiest possible form. These are state of the art Condition Monitoring instruments with extreme sensitivity to developing faults. With thousands of use in various industries and countless successes on ball, roller, white metal and journal bearings, this is a proven technology.
All faults commonly encountered in industry, such as unbalance, misalignment, defective mountings, looseness, friction, structural resonance, lubrication defects, bearing defects, gear defects, pump cavitation and more, are detected. Faults are identified in clear and accurate language and displayed with an associated confidence level.
VIBRATION MEASUREMENT AND ANALYSIS SERVICES:
All possible problems of rotating machines can be identified by Vibxpert. Few of them are listed below:
??? Unbalance (static, couple, quasi-static).
??? Misalignment (angular, parallel, skew).
??? Mechanical looseness, structural weakness, soft
foot.
??? Bend shaft, Rotor eccentricity.
??? Shaft Vibration.
??? Resonance, beat vibration.??? Gear problems (tooth wear, tooth load,
gear eccentricity, backlash, gear
misalignment, and cracked or broken
tooth.
??? Cepstrum analysis.
??? Phase Analysis, Cross Phase Analysis.
??? Static Shaft Position.
??? Mechanical rubbing.
??? Problems of belt driven machines.
??? Journal bearing defects.
??? Antifriction bearing defects (inner race, outer
race, cage, rolling elements).
??? Hydrodynamic & Aerodynamic forces (blade of
vane, flow turbulence, cavitation).
??? Orbit Analysis.
??? Run out Analysis (Shaft Vibration).
??? Bump Test.
??? Cost down & run Up test.
??? Order Analysis.
??? Operating Deflection Shape Analysis
(ODS).
??? Transient Capture.
??? Shaft Average centerline Plots.
Product Details:
Minimum Order Quantity | 1 Day |
Location | ANYWHERE IN INDIA |
Service Frequency | One Time Requirement |
Industry Type | Customer Requirement |
Usage/Application | Industrial |
When rotating equipment vibrates excessively, it causes stress that reduces component life and has the potential to cause catastrophic failure. Even with the proper predictive maintenance program in place, equipment can become unbalanced. When excessive vibration is present it is often caused by an unbalance. In rotating equipment, unbalance can occur due normal wear and tear, deposit buildup, corrosion, material problems, temperature changes, or deformation. Pioneer Engineering offers dynamic balancing services that help to identify the cause of the unbalance and offer solution to correct the unbalanced equipment.
Determining why there is an unbalance and how to correctly fix the issue is one of our specialties.
Our mechanical engineers will come to your site to begin troubleshooting your machinery. Our state of the art instrumentation, coupled with our extensive field experience, give us the tools we need to not only identify the source of the unbalance, but to also take steps to reduce the excess vibration, helping to safeguard the longevity of bearings, equipment, and the safety of your facility.
All types of rotating parts can be accurately balanced on our high-precision machines, including rotors, impellers, fans, and shafts.
Specialist dynamic balancing with our team will improve the service life, accuracy, and quality of your machinery. We can identify and correct unbalanced components efficiently.
Additional Information:
Product Details:
Service Type | Vibration Analysis and In-situ Dynamic Balancing |
Location | India |
Balancing Service For | Motor and Impeller |
Service Frequency | One Time Requirement |
Services Include | Vibration Analysis |
Industry Type | Any |