Condition Monitoring Services

Product Details:

“That condition which exists in a rotor when vibratory force or motion is imparted to its bearings as a result of centrifugal forces.”
•Why Balance? All rotating components experience significant quality and performance improvements if balanced. Balancing is the process of minimizing vibration, noise and bearing wear of rotating bodies. It is accomplished by reducing the centrifugal forces by aligning the principal inertia axis with thegeometric axis of rotation through the adding or removing of material. In order to understand the basics of balancing it is necessary to define the following fundamental terms.

•When unbalance has been identified and quantified, the correction is straightforward. Weight has to be either added or removed from the rotating element. The ultimate aim being to reduce the uneven mass distribution so that the centrifugal forces and hence the vibrations induced in the supportingstructures are at an acceptable level.

• Benefits achieved by Dynamic Balancing would be:
??? Minimize vibration, Minimize noise.??? Minimize structural stress.??? Minimize operator fatigue and annoyance.
??? Increase personnel safety.??? Increase machine life & Productivity??? Increase bearing life, Increase product quality.

Product Details:

- We undertake Dynamic Balancing of Rotary Machines on various capacity Precibalance make, Dynamic balancing machines.
- Balancing capacity is from 0.5 Kgs to 7.5Tons on followingPrecibalance machines.??? Balancing M/c Model HB 5 (Belt Drive)??? Balancing M/c Model HB 1K 40 (Belt Drive)??? Balancing M/c Model H 7.5K (End / Belt Drive)

- With these, we have installed almost all range of machines & we can offer, our balancing facilities depending upon the Clients requirement.

Product Details:

When rotating equipment vibrates excessively, it causes stress that reduces component life and has the potential to cause catastrophic failure. Even with the proper predictive maintenance program in place, equipment can become unbalanced. When excessive vibration is present it is often caused by an unbalance. In rotating equipment, unbalance can occur due normal wear and tear, deposit buildup, corrosion, material problems, temperature changes, or deformation. Pioneer Engineering offers dynamic balancing services that help to identify the cause of the unbalance and offer solution to correct the unbalanced equipment.

Determining why there is an unbalance and how to correctly fix the issue is one of our specialties.

Our mechanical engineers will come to your site to begin troubleshooting your machinery. Our state of the art instrumentation, coupled with our extensive field experience, give us the tools we need to not only identify the source of the unbalance, but to also take steps to reduce the excess vibration, helping to safeguard the longevity of bearings, equipment, and the safety of your facility. 

All types of rotating parts can be accurately balanced on our high-precision machines, including rotors, impellers, fans, and shafts.

 

Specialist dynamic balancing with our team  will improve the service life, accuracy, and quality of your machinery. We can identify and correct unbalanced components efficiently.

Product Details:

We are providing effective and rapid assistance to the customers with our instruments and services.

We will be grateful to assist you in all aspects and would like to receive your esteemed query and questions. We insure our immediate, effective more specific support.

Instruments monitor high frequency Acoustic Emissions (AE) signals naturally generated by deterioration in rotating machinery. Our unique way of detecting and processing these signals gives the user condition  related  information in the easiest possible form. These are state of the art Condition Monitoring instruments with extreme sensitivity to developing faults. With thousands of  use in various industries  and countless successes on ball, roller, white metal and journal bearings, this is a proven technology.

All faults commonly encountered in industry, such as unbalance, misalignment, defective mountings, looseness, friction, structural resonance, lubrication defects, bearing defects, gear defects, pump cavitation and more, are detected. Faults are identified in clear and accurate language and displayed with an associated confidence level.

VIBRATION MEASUREMENT AND ANALYSIS SERVICES:
All possible problems of rotating machines can be identified by Vibxpert. Few of them are listed below:

¿¿¿ Unbalance (static, couple, quasi-static).

¿¿¿ Misalignment (angular, parallel, skew).

¿¿¿ Mechanical looseness, structural weakness, soft

foot.

¿¿¿ Bend shaft, Rotor eccentricity.

¿¿¿ Shaft Vibration.

¿¿¿ Resonance, beat vibration.¿¿¿ Gear problems (tooth wear, tooth load,

gear eccentricity, backlash, gear

misalignment, and cracked or broken

tooth.

¿¿¿ Cepstrum analysis.

¿¿¿ Phase Analysis, Cross Phase Analysis.

¿¿¿ Static Shaft Position.

¿¿¿ Mechanical rubbing.

¿¿¿ Problems of belt driven machines.

¿¿¿ Journal bearing defects.

¿¿¿ Antifriction bearing defects (inner race, outer

race, cage, rolling elements).

¿¿¿ Hydrodynamic & Aerodynamic forces (blade of

vane, flow turbulence, cavitation).

¿¿¿ Orbit Analysis.

¿¿¿ Run out Analysis (Shaft Vibration).

¿¿¿ Bump Test.

¿¿¿ Cost down & run Up test.

¿¿¿ Order Analysis.

¿¿¿ Operating Deflection Shape Analysis

(ODS).

¿¿¿ Transient Capture.

 

¿¿¿ Shaft Average centerline Plots.

 

 

Product Details:

Having correctly aligned machines reduces the risk of breakdowns. Typical problems arising from poor machine alignment are:

 

• LOST PRODUCTION

• LEAKING SEALS

• INCREASED VIBRATION

• HIGHER ENERGY CONSUMPTION

• BEARING FAILURE

• SHAFT BREAKAGE

• COUPLING WEAR

• QUALITY PROBLEMS

There is much to be gained in terms of time and money by adjusting the machines within the prescribed tolerances. Investing in a laser-based measuring system will benefit the company by reducing the cost of spare parts and lost

production. And the working environment is improved at the same time.

Product Details:

Perfection ad superiority. Roll grinding Machine generally meant for Metallic & non-metallic Rolls of steel Rolling mills, Coil Mills, Foils mills, Rubber roll Industries work-shop industries for microns accuracy.

We provide Roll grinding Machine Laser Alignment Checking services.

The laser alignment system used by us measures 3 axis machine geometries by automatically sweeping 3 ultra flat laser planes. These planes are mutually square to each other to within 1 arc second. The projected laser beam is sensed by a laser target, which records the position of the surface being measured relative to the projected laser plane. When the beam hits the target it creates an analog signal, which is converted to a digital number. The number is displayed on a handheld readout.

The future of machine tool measurement is here. We brought together new technology that generates precision down to 0,01 mm/m with a user interface in modern smartphones and tablet computers. Within of a few minutes, we will enable you to determine whether the machine is in level and is receiving data concerning roll/pitch in the machine bed. With the aid of a wireless connection to the smartphone or tablet, our measuring machine reads two angle sin the same measurement.

The software helps you perform the measurement; you will see the angle deviation directly. The customized fixture makes it easy to fit the sensors, thus ensuring a correct result of the machine squareness.

Additional Information:

• Delivery Time: 10-15 Days