We are providing effective and rapid assistance to the customers with our instruments and services. We have Vibration Analyzer, Laser Shaft Alignment system, Thermography Cameras, Kiln Alignment Services with experienced service engineer to provide onsite services of Condition Monitoring for our customers. We offer game-changing solutions for a wide variety of industries. Utilising a world leading instruments to serve our esteemed clients.
It is an established fact that rotating machines: fans, pumps, motors, generators etc will consume as much as 15% more energy if misaligned or out of balance. Worn or poorly lubricated bearings will contribute to such losses. The Condition Monitoring System reduces energy consumption, enables greater machinery availability and improves plant productivity; everyone benefits.
CONDITION MONITORING SERVICES:
¿¿¿ Vibration Measurement and Analysis Services
¿¿¿ In-Situ Dynamic Balancing Services for all types of Rotary Equipments
¿¿¿ In House Shop Balancing Services up to 7.5 ton capacity with 5 metre diameter & 14
¿¿¿ Precision Shaft Alignment Services & specialist for Turbines
¿¿¿ Thermography Services : High Resolution Camera with 1200 ° temperature range
¿¿¿ Motor Current Signature Analysis
¿¿¿ Noise Analysis And Acceptance Measurement
¿¿¿ Oil Analysis Services*
|Testing Type||Condition Monitoring|
|Preferred Audit Location||On-Site Testing|
|Analytical Service Frequency||One Time Requirement|
We will be grateful to assist you in all aspects and would like to receive your esteemed query and questions. We insure our immediate, effective more specific support.
Instruments monitor high frequency Acoustic Emissions (AE) signals naturally generated by deterioration in rotating machinery. Our unique way of detecting and processing these signals gives the user condition related information in the easiest possible form. These are state of the art Condition Monitoring instruments with extreme sensitivity to developing faults. With thousands of use in various industries and countless successes on ball, roller, white metal and journal bearings, this is a proven technology.
All faults commonly encountered in industry, such as unbalance, misalignment, defective mountings, looseness, friction, structural resonance, lubrication defects, bearing defects, gear defects, pump cavitation and more, are detected. Faults are identified in clear and accurate language and displayed with an associated confidence level.
VIBRATION MEASUREMENT AND ANALYSIS SERVICES:
All possible problems of rotating machines can be identified by Vibxpert. Few of them are listed below:
??? Unbalance (static, couple, quasi-static).
??? Misalignment (angular, parallel, skew).
??? Mechanical looseness, structural weakness, soft
??? Bend shaft, Rotor eccentricity.
??? Shaft Vibration.
??? Resonance, beat vibration.??? Gear problems (tooth wear, tooth load,
gear eccentricity, backlash, gear
misalignment, and cracked or broken
??? Cepstrum analysis.
??? Phase Analysis, Cross Phase Analysis.
??? Static Shaft Position.
??? Mechanical rubbing.
??? Problems of belt driven machines.
??? Journal bearing defects.
??? Antifriction bearing defects (inner race, outer
race, cage, rolling elements).
??? Hydrodynamic & Aerodynamic forces (blade of
vane, flow turbulence, cavitation).
??? Orbit Analysis.
??? Run out Analysis (Shaft Vibration).
??? Bump Test.
??? Cost down & run Up test.
??? Order Analysis.
??? Operating Deflection Shape Analysis
??? Transient Capture.
??? Shaft Average centerline Plots.
|Service Location||Any where in India|
Having correctly aligned machines reduces the risk of breakdowns. Typical problems arising from poor machine alignment are:
• LOST PRODUCTION
• LEAKING SEALS
• INCREASED VIBRATION
• HIGHER ENERGY CONSUMPTION
• BEARING FAILURE
• SHAFT BREAKAGE
• COUPLING WEAR
• QUALITY PROBLEMS
There is much to be gained in terms of time and money by adjusting the machines within the prescribed tolerances. Investing in a laser-based measuring system will benefit the company by reducing the cost of spare parts and lost
production. And the working environment is improved at the same time.